Thermoforming and Blister - Medical

Benefits:

• Vertical display of the pack avoiding product movement inside.
• Product shelf life is increased.
• Retains liquids and gases.
• Enhances product presentation.
• Option to use a flexible support.
• Option to add an additional lid to use as a labeling support. This also makes it possible to include protective gas or promotional items (recipes, spoons …) between both films.
• Allows customization of the pack in terms of shape and dimensions.
• The type of packaging material used in skin packaging allows for easy opening packs.

Different skin packs are available including an application where the product protrudes above the height of the tray, and a stronger hermetic seal for products that risk staining the sealing area.

Film options include: semi-permeable films and microwaveable packs.

Available:
TFS series 407, 507, 607, 707 – for all production levels.

CRYOVAC®  Darfresh®

Through a partnership with Cryovac® Sealed Air,  Cryovac® Darfresh® rollstock technology is available on ULMA TFS thermoformers. The new Ulma Darfresh® combines state of the art equipment with Sealed Air Darfresh® skin films to produce an outstanding package with many attributes.  The Darfresh® systems offer a tight form fitting second skin that seals up to the edge of the product, holding the product in place for vertical display and a perfect presentation.  The film seals any place there is film to film or film to tray contact providing a secure package that contains all liquids / purge.  The Darfresh® package gives the consumer the ultimate in convenience with an easy open film, clear visibility and fresh ready for extended shelf-life.

Darfresh® rollstock capabilities are offered exclusively in North America by Harpak-ULMA on the ULMA TFS series of thermoform equipment.

The TFS 200 MSV is suited to package a diverse range of food produce industries, and is appropriate for packing a full range of frozen and fresh food products, including fish, cheese and meat.

• Speed and efficiency is never compromised, as the thermoformers’ powerful vacuum options provide increased cycle rates of up to ten cycles per minute depending on the pack style, product and format
• With environmental concerns in mind, the TFS 200 MSV is compatible with both recyclable film and paper board as well, making it the ideal packaging solution for food processors looking for more sustainable ways of protecting, transporting and displaying produce from the point of harvesting or manufacture to retail outlets.
• One machine that can deliver three different packaging formats means food processors and manufacturers benefit immediately upon install.
• The compact design of the TFS 200 MSV makes it the ideal choice for small businesses where space is at a premium, while the straightforward tooling changes also mean that it is suited to those looking to increase production to meet growing customer orders.

Available with Allen Bradley® controls from Rockwell Automation, the TFS 200 MSV is equipped to reduce solution complexity and maintenance costs, while realizing better quality, capacity, and throughput. Learn more about our partnership with Rockwell Automation, and smart, connected machines.

The main function of skin packaging is to extend the product’s shelf life. It also adds features that provide additional value such as self liquid retention to prevent leakage. This delays microbial growth and adds the option of vertically displaying the package.

In a skin pack, both films are sealed over the whole surface except the area occupied by the product, ensuring its most natural and original look.

Specially targeted for fresh meat, processed meat, fish, poultry, ready meals, cheese and pates.

Available with Allen Bradley® controls from Rockwell Automation, the TFS 200 MSV is equipped to reduce solution complexity and maintenance costs, while realizing better quality, capacity, and throughput. Learn more about our partnership with Rockwell Automation, and smart, connected machines.

ULMA’s Skin Pack Advantages:

ULMA’s skin packaging offers a variety of benefits that add value to the product making it attractive to consumers:

• Option to use a rigid support as a tray.
• Vertical display of the package avoiding the product’s movement inside.
• Product shelf life increase.
• Retains liquids and gases.
• Enhances the product giving it the leading role.
• Option to use a flexible support.
• Option to add an additional lid to use as a labeling support. It also makes possible the inclusion of protective gas or promotional items (recipes, spoons …) between both films.
• Allows the customization of the pack in terms of shape and dimensions.
• The type of packaging material used in skin packaging allows for easy opening packages.

Complete Skin Thermoforming Range:

• TFS 407
• TFS 507
• TFS 607
• TFS 707

The new TFS 216 (available in Q1 2023) uses cardboard rollstock to package fresh products in vacuum skin packs on a flat cardboard base, with no waste.

The drag chains that are commonly used in most conventional thermoformers require part of the original width of the reel to be discarded. The TFS 216 is equipped with an innovative bottom film traction system without chains, so the LeafSkin^TM packaging format retains all of the base material, regardless of its width.

This innovative packaging system is part of our solutions aimed at offering our customers more sustainable packaging solutions with a smaller environmental impact.

Benefits:  

Packaging costs

• Due to the lack of base cardboard scrap, save up to 11% compared to other conventional thermoformers with chain transport systems.
• Save up to 48% in base material costs compared to using pre-made trays.

Sustainability

• Up to 80% less plastic compared to traditional skin packaging.

Logistics

• A smaller carbon footprint associated with the transportation of packaging material and waste management.

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The TFS 400 is a thermoforming machine designed to pack food, non-food or medical products. The package is created directly by the machine using two rolls of film. The film may be flexible or rigid. Vacuum with gas flushing is available as an option.

The advantages of this system compared to manual packaging are:

• Reduced package cost
• Increased productivity
• Improved product appearance
• Less product handling in the packaging process
• Greater assurance of packaging

The machine characteristics make it highly desirable for mixed production requirements, since formats can be easily changed to meet the needs of the customer. Versatility, easy operation and quick size change also make it the right answer for your packaging needs.

Available with Allen Bradley® controls from Rockwell Automation, the TFS 400 is equipped to reduce solution complexity and maintenance costs, while realizing better quality, capacity, and throughput. Learn more about our partnership with Rockwell Automation, and smart, connected machines.

TECHNICAL SPECIFICATIONS

Construction features:

• Compact construction
• 3000 mm. main frame length
• Entire stainless steel structure
• Integrated electric cabinet
• Top reel holder independent of the cabinet
• Gate for film unwinding
• Pneumatic reel fixing
• IPC control system
• Operational diagnostics
• Control panel:
  .
  • Adjustable
  • Touch color 10″ display
  • Tactile switches
  • Easy operator communication interface

Hygienic design:

• Inclined surfaces allow water to drain during cleaning
• Easy open side guards allowing the inside of the machine to be cleaned
• Design that repels the accumulation of contamination residue
• Sealed and continuous welds used in the fabrication process
• Components with protection level – IP67 as standard
• Minimized use of internal wiring
• Design criteria based on ISO 14159, EN 1672, 3A

Ease of use and maintenance:

• Quick format change without tools
• Low cost of maintenance
• Reduced consumption
• Minimal maintenance
• Programmable configurations
• High performance

Main optional devices:

• Different types of elevation systems for the molds are available
• Shape cutting
• Automatic or easy format changing systems
• Availability of different reel holder systems
• Integration of peripherals
• Skin packaging
• Shrink packaging
• Adaptation for medical applications

The TFS 500 is a thermoforming machine for food, non-food, and medical products, capable of both flexible and rigid packaging, up to 700 µ. Optional vacuum and gas flushing systems to create Modified Atmosphere Packages  (MAP) are available.

The machine is constructed of stainless steel and corrosion resistant materials for easy maintenance and sanitation.

The machine’s solid construction makes it the most suitable solution for applications that require larger product dimensions relative to film advance, film width and package depth.

Available with Allen Bradley® controls from Rockwell Automation, the TFS 500 is equipped to reduce solution complexity and maintenance costs, while realizing better quality, capacity, and throughput. Learn more about our partnership with Rockwell Automation, and smart, connected machines.

TECHNICAL SPECIFICATIONS

Construction Features

• Stainless steel frame
• IP67 level of protection
• IPC for machine control
• Safety standards according to “EC” regulations
• 10″ HMI
• Allen-Bradley controls and electrical components
• Easy access to internal components of the machine with removable lateral covers
• Modular construction

Ease of Use and Maintenance:

• Highly efficient
• Quick size change
• Programmable advance speed
• Minimum maintenance
• Cleaning program, IP67
• Easy cleaning

Solutions:

The machine is designed to meet  (MAP) customer  requirements by using components that match the product requirements. The machine size and price are ideal for medium production due to its modular component system.

Optional:

• .Servo Lifting

The TFS 80 Is a thermoforming machine designed to pack food, non-food or medical products.

The package is created directly by the machine using two rolls of film.

• Benefits:
• Reduced Package Cost
• Increased Productivity
• Improved Product Appearance
• Faster Product Loading

The machine characteristics make it highly desirable for mixed production requirements, since formats can be easily changed to meet the needs of the customer. Its versatility, easy operation, and quick size change also make it suitable as a support machine for short run products.

Like all other ULMA machines, priority in design is given to:

• Highest quality components; use of standard commercial high quality components.
• In accordance with international safety standards.
• Easy sanitation IP-65 compliance.
• Easy change of dies and tooling.
• Easy access for maintenance.
• Ease of operation.

TECHNICAL SPECIFICATIONS

• Basic 1670 MM frame
• Bottom and top reel holder
• Standard basic forming (forming by air) sealing die
• Vacuum system (gas optional)
• Integrable vacuum pump 40-63 o 100 M3/H ( to be defined)
• One transversal cutting system
• Motorized longitudinal cutting system
• Pneumatic safety bars
• Exit ramp
• Film scrap collector
• Vectorial inverter
• 2 user manuals
• Stainless steel covers
• IPC control
• Touch screen color control panel, 7”
• Hygienic frame TFS

OPTIONS

• Adaptation for different formats
• Gas injection system
• Pneumatic change of the sealing plate
• Adaptation of the sealing plate for easy-open corner
• Zig-zag knife for transversal cutting
• Pneumatic longitudinal cutting system
• Printed film centering device
• Aspiration system scrap collector
• Exit belt
• Synchronization with peripherals