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This cutting-edge system provides unparalleled control over the production line – the result of years of research and development aimed at improving the speed and precision of manufacturing processes. With Trave Sinfonia, each tray is precisely controlled in position, velocity and acceleration – allowing the most accurate handling of the product. The benefits of this breakthrough technology include a significant increase in productivity and the unmatched flexibility to accommodate a wide range of products. Whether you’re looking to streamline your operations or achieve greater control over your production line, Trave Sinfonia is the answer.
The Sinfonia Provides Maximum OEE
- Availability: Increased availability thanks to smooth and uninterrupted flow.
- Performance: Enhanced performance delivered by increased automation and minimized transfer points.
- Quality: Best in class quality, thanks to the most advanced sealing technology paired with extreme repeatability and precision.
Complete Control & Customization of Tray Movement
The Trave Sinfonia uses a magnetic rail to carry independent trolleys (the Nests), which can be controlled with pinpoint accuracy via software. The magnetic transport system has been incorporated in order to achieve your goals of flexibility, speed, precision and control. With this cutting-edge technology, manufacturing processes are optimized for maximum efficiency and adaptability. The Nests on the magnetic rail reduce transition points and increase the control of every single tray. The flawless position control ensures high speed transport and quick reconfigurations within the system. Each tray is delivered to its destination with unparalleled accuracy and speed, which offers a significant increase in productivity and unmatched flexibility to accommodate a wide range of products. This allows you to achieve maximum possible throughput.
Reduced Downtime from Availability
Downtimes caused by inefficiencies linked to tray transitions and transfer points are reduced. Any issues with spacing and the pusher arms or transfer arms transferring the trays into the tool are eliminated. With the nests and track system, the nest will automatically present themselves to the loading station that’s available. If you have efficiency loss with one robot or another, it doesn’t drop the whole line, it only drops the efficiency of that one robot and and nests will continue to present themselves two robots that are available.
Even though it’s our largest tray sealer, the Trave Sinfonia delivers the same high-quality G.Mondini sealing in a significantly reduced space. Because of the nests, lanes don’t exist anymore, and the nests carry some configuration of trays, whether it’s one or three across, a two by two, etc. You can take more advantage of the width of the sealer. Historically, you were a bit limited in terms of how you could set up the line, by the the longest linear run you have available in your space. With the track system, you can do 90 degree turns. Around the left, the right, any shape you want, as long as it is a loop.
Optimized Modularity & Automation
Every different station of the line can work independently from the other, maximizing the performance of each one. Increased modularity means decreased machine complexity – with a minimal amount of extraneous parts – and a reduced footprint. The combined use of advanced, multiple axes delta pick and place robots, with custom-designed gripping tools, provides maximum functionality and performance tailored to customer needs.
The automated product picker allows the selection of multiple products at once, minimizing the back-and-forth motions and improving the efficiency of the system. Products are selected and dropped individually in the tray, reducing the chances of mispositioning and the occasions for product damage, offering the superior precision and care in the handling of the products.
Finally, the automation available on the Trave Sinfonia allows for single and dual lane delivery, possesses a fast unlocking mechanism for easy repeatable usage, and delivers untouched final tray quality with minimized chances for any contamination.
The Trave Sinfonia delivers maximum efficiency and throughput with various packaging materials, including pastic, aluminum, flat boards, and all kinds of fiber-based trays. Kirigami® trays provide brands and retailers with an eco-friendly alternative to traditional thermoformed plastic trays. Made from locally sourced renewable fibers and lined with a barrier, Kirigami® offers exceptional rigidity without the need for glue, making it a sustainable choice for packaging.