A Tailored Weighing and Loading Solution for Your Unique Products
Standard Weighing and Loading solutions don’t typically consider uniquely shaped or “difficult” products. That’s why we’ve developed a series of specific weighing, loading, and portioning systems for sausage, marinated products, pasta, rice, and more.
A custom solution tailored to your unique product enables fast, accurate portioning with high flexibility across different formats to maximize efficiency and minimize product damage. Whether the product is damp, flimsy, frozen, or just unique in general, Harpak-ULMA can build a custom solutions that meets your needs.
Discover how Harpak-ULMA’s loading, portioning, and weighing equipment can revolutionize your operations with better accuracy, faster speeds, and minimal product waste.
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Sausage Depositor System
Streamline your sausage or similarly-shaped product distribution with our fully automated Sausage Depositor. This solution enables fast, accurate portioning with high flexibility across different casing types to maximize efficiency and minimize product damage. Whether working with natural or synthetic casings, our depositor maintains precision while allowing rapid changeover for different sausage types, reducing downtime and improving productivity.
Key Benefits:
- – Accurate Portioning: Automatically aligns sausages and deposits them into trays with minimal waste and rework.
- – Multi-Layer Handling: Capable of handling various formats and multiple layers for flexible production needs.
- – Seamless Integration: Easily fits into existing thermoforming and tray-sealing machines, improving workflow and reducing labor costs.
- – Operator-Friendly: Touch-screen interface for quick changeovers and easy operation.
- – Reduced Labor Costs: Automated tray loading minimizes manual handling, increasing efficiency and reducing the need for extra labor.
- – Minimal Footprint: Compact design maximizes space utilization in your facility.
- – Versatile Application: Suitable for a wide range of sausage types and similar long products.
Marinating System
Our Marinating System uses cutting-edge weighing technology to reduce cleaning time by up to 80%, help you meet market demands for small batch production, and enable changeover times in less than 20 minutes.
Key Benefits:
- – Excellent weighing accuracy
- – No give-away when handling small negative tolerances
- – No spillage
- – Minimum maintenance
- – Easy cleaning
- – No marinade on conveyor and multihead weigher
- – Fast return on investment
- – Meets market demands for small batch production
Flexi-Line Modular Packing Solution (See it at PACK EXPO!)
Automating manual packaging production has never been easier. The Flexi-Line is a modular weighing and packing solution tailored for producers of all sizes, aiming to improve efficiency and scalability. No matter the final product, the Flexi-Line solution integrates seamlessly with all our packaging equipment (and to any packaging environment for that matter).
Key Benefits:
- – Lightning-fast ROI
- – Quick-changing configurations for minimal downtime
- – Small footprint design that automates your production
- – Completely customizable to suit different production scales
- – Ideal for dry, frozen, fresh, and sticky products; we challenge you to find what it’s not good with!
Performance Specs at a Glance:
- Speed: Up to 55 PPM (dry/frozen), 45 (hot/chilled), 40 PPM (sticky/marinated)
- Weigher configuration (Vibratory or Screw Feeding): MHW 10-14, MHW 30-10, and MHW 30-14
- – What are weigher configurations?
Flexi-Line maximizes production efficiency and is perfect for businesses looking to scale automation. It’s a smart investment, designed to reduce manual labor, increase productivity, and offer rapid payback. The solution’s mobility and customization features make it suitable for producers looking to quickly switch between product lines.
Batching Technology
Our batching technology optimizes your processing flow, reducing manual labor and increasing yield efficiency. With customizable configurations, our systems can scale to meet various production needs, all while maintaining accuracy and reducing material waste. Seamless integration with other Harpak-ULMA solutions ensures full production line automation.
regardless of the final product – whether you’re packing raw seafood, medical devices, or grains – our Quattrobatcher and Multibatcher solutions deliver cutting-edge performance with a focus on accuracy, speed, and reduced giveaway.
Key Benefits:
- – Precision Weighing: Our solutions ensure reliable and accurate portioning, significantly reducing product give-away and maximizing yield.
- – Flexible Operation: Adapt to a wide range of products, from fish and seafood to meat and poultry, with capacities up to 80 pounds (~36 kg) per batch.
- – Ergonomic Design: Compact and optimized footprints make these systems easy to integrate into existing lines, improving operator workflow and minimizing labor costs.
- – Efficiency at Scale: Capable of processing up to 14 batches per minute (Quattrobatcher) and 12 batches per minute (Multibatcher), these batchers maintain high throughput without compromising on quality.
- – Easy to Use: Intuitive touch-screen controls with recipe management streamline production, while data collection and statistics enable real-time monitoring and optimization.